The bottle washer uses a stainless steel conveyor chain that offers excellent corrosion resistance and wear resistance, making it suitable for high-temperature, high-humidity environments and chemical cleaning agents. Advanced stamping, welding, and heat treatment technologies ensure high precision and strength of the chain, reducing friction and wear during operation. The roller design effectively minimizes friction, lowers energy consumption, and reduces noise. Our products undergo rigorous testing to meet industry standards. Using high-quality materials and advanced processes significantly extends the chain's lifespan and reduces replacement frequency. We also provide comprehensive after-sales service. This chain is widely used in food, beverage, pharmaceutical, and chemical industries, meeting various cleaning and conveying needs. We can customize chain pitch, roller size, accessory types, and offer multiple accessory options based on customer requirements.
Characteristics of DCC Bottle Conveyor Chain
Material
Made from stainless steel or high-strength carbon steel, our bottle conveyor chain undergoes patented high-frequency induction heating treatment to provide higher tensile strength and wear resistance, ensuring stable operation even in harsh environments.
Chain Structure Type
Single-row roller chains, double-row roller chains, roller conveyor chains with attachments, side-bending roller chains, multi-row roller chains, modular roller chains, high-temperature-resistant roller chains, self-lubricating roller chains, and heavy-duty roller chains. Each structural type has its unique advantages and suitable applications.
Chain Link Structure
A link is the basic unit of a chain, typically consisting of chain plate, pin, roller, bushing, and is constructed as a uniformly welded structure. Our welding technology enhances the reliability and durability of the chain.
Connection Method
Connected by the links themselves, or connecting parts assemble the links into a complete chain.
Surface Treatment Process
Using high-frequency induction heating Surface hardening enhances its wear resistance. This surface treatment of our bottle conveyor chain not only extends the chain's lifespan but also effectively resists corrosion and wear.
Special Design Features
Automated welding robots were used for welding, ensuring stability and uniformity at each weld point.
Performance Indicators of DCC Bottle Conveyor Chain
Service Life
Our roller conveyor chains, which utilize automatic welding technology, high-frequency heating treatment, and corrosion-resistant surface processes, have a longer lifespan than ordinary chains, especially in environments with severe wear and harsh conditions.
Operating Speed Range
Suitable for various operating speed ranges, it prevents chain damage or low transmission efficiency caused by speed mismatch.
Temperature Adaptation Range
Designed for extreme environments, our chains can operate across a wide temperature range, from -40°C to +300°C.
Anti-corrosion Performance
Thanks to precise surface treatment processes, our roller conveyor chains have excellent corrosion resistance, making them particularly suitable for environments with high humidity and strong corrosive conditions.
Wear Resistance
Using high-frequency heating and surface reinforcement, long-term use ensures no significant wear or performance degradation.
Noise Level
Precise welding techniques and stable structural design reduce friction and collisions between chains, thereby lowering mechanical noise and improving the working environment in factories.
Advantages of DCC Bottle Conveyor Chain
High-strength Welding Structure: Ensure durability and high load capacity.
Automatic Welding Robot Technology: Ensure consistent quality of each weld joint.
High-frequency Heat Treatment: Enhance the wear resistance and tensile strength of the chain.
Customization Options: Meet diverse customer needs by offering flexible solutions.
Longer Service Life: Our company has successfully obtained API and ISO 9001 certifications.
Applications
Bottle Conveying
The roller conveyor chain transports bottles from the entrance to the cleaning area and then to the exit, ensuring continuous operation.
Bottle Positioning
Ensure that bottles maintain the correct position during cleaning by using specially designed links or fixtures to prevent collisions or spills.
Coordination of the Cleaning Process
In the washing area, the roller conveyor chain works in conjunction with the spray system and brushing devices to ensure that the interior and exterior walls of the bottles are thoroughly cleaned.
Drying and Cooling
After cleaning, the conveyor belt transports the bottles to the drying and cooling area for further processing.
Maintenance Information
Lubrication Requirements
Although our roller conveyor chain has good self-lubrication during operation, we recommend regular lubrication to further extend its lifespan. (It is suggested to check every 500 hours.)
Maintenance Cycle
Our bottle conveyor chain design is simple and has a longer maintenance cycle, reducing the frequency of replacements and repairs compared to traditional chains (ensure maintenance effectiveness by using appropriate tools and lubricants).
Certification and Standards
The company has obtained multiple international quality certifications, including ISO 9001 and CE certification. Each batch of engineering class chains undergoes rigorous quality control and testing to ensure compliance with industry standards and provide reliable quality assurance to customers.
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Why choose us?
Excellent Quality Assurance System
Our company has successfully obtained API and ISO 9001 certifications, ensuring that all products meet international standards.
Efficient Service and Superior Cost-effectiveness
DONGCHUAN chains establish extensive collaboration with Changzhou University, for Digital Design and Production Engineering of Chain Transmission.we have significantly improved production efficiency and effectively reduced production costs.
International Service and Global Customer Support
In the course of more than 10 years of operation, we have provided consistent quality and cost-effective products to more than 40 countries and regions around the world, and won a wide range of trust and praise.
Innovation and Continuous Improvement
Committed to technological innovation and continuous improvement, we consistently stay at the forefront of industry technology development.
After-sales Service
We focus not only on short-term cooperation but also on establishing long-term, stable partnerships with our clients.Our products come with a warranty period of up to 24 months.