Wide Welded Steel WD480 Chain | DCC
DCC WD480 Chain is a heavy-duty welded steel drag chain optimized for large-scale bulk material handling in demanding drag conveyor systems. Featuring a 203.2mm pitch and expansive 285.75mm inner width, it facilitates high-capacity transport of heavy materials like coal, aggregates, or biomass at 27kg/m. Offered in WDH480 (360KN tensile strength) for extreme loads and WDR480 (310KN) for robust standard use, it delivers dependable performance in abrasive, high-volume environments.
Key Features of DCC WD480 Chain
● Expansive Width Configuration: 285.75mm inner width and 323.85mm outer width create a broad pushing surface for superior material containment, minimizing overflow and supporting efficient conveyance of bulky loads at controlled speeds.
● Reinforced Sidebar Build: 50.8mm sidebar height combined with 12.7mm thickness provides exceptional structural integrity for sustained heavy-duty operation under significant stress.
● Sturdy Pin and Bushing Assembly: 22.07mm pin diameter with A-sized bushing ensures reliable pivoting and enhanced wear resistance in tough, particle-laden settings.
● Precision Welded Fabrication: Automated robotic welding guarantees consistent weld quality, boosting chain durability and resistance to fatigue over extended cycles.
● Advanced Wear Resistance: High-frequency heat treatment on critical parts preserves chain integrity in gritty conditions, prolonging service intervals.
● Protective Surface Treatment: Galvanization or specialized coating shields against corrosion from moisture and mild corrosives, ideal for challenging indoor or covered outdoor applications.
Technical Specifications of DCC WD480 Chain
Material & Manufacturing
✓ Base Material: High-quality alloy steel for superior strength and wear resistance
✓ Pin Treatment: High-frequency quenching with precision ground surfaces for reduced friction
✓ Surface Finish: Galvanization or protective coating for corrosion resistance
✓ Welding Process: Automated robotic welding ensuring uniform penetration
✓ Temperature Range: Maintains performance from -40°C to +300°C for diverse industrial environments
Chain no. | Pitch P (mm) | Sizes of bushing (max.) mm | Diameter of pin d2 (max.) (mm) | Height of sidebar h2 (max.) (mm) | Inner width of narrow end b1 (max.) (mm) | Outer width of narrow end b2 (max.) (mm) | Thickness of sidebar T (max.) (mm) | Tensile strength Q (min.) (KN) | Weight per meter q (kg/m) |
WDH480 | 203.2 | A | 22.07 | 50.8 | 285.75 | 323.85 | 12.7 | 360 | 27 |
WDR480 | 203.2 | A | 22.07 | 50.8 | 285.75 | 323.85 | 12.7 | 310 | 27 |
Why Choose DCC WD480 Chain?
Extended Service Life: High-frequency heat treatment, automated welding, and anti-corrosion surface treatment significantly prolong lifespan compared to standard chains, cutting downtime and ownership costs.
High-Capacity Bulk Handling: Expansive width accommodates larger material volumes, ensuring smooth flow and reduced jams in heavy drag systems.
Resilience in Harsh Settings: Maintains toughness and strength in abrasive or dusty conditions, suitable for continuous operation in mining or processing plants.
Minimal Maintenance Requirements: Low annual wear rate extends lubrication and check-up periods, lowering operational expenses.
Stable and Low-Noise Performance: Precision engineering reduces noise levels below industry norms, fostering better work environments.
Reliable Heavy-Duty Track Record: Backed by 20+ years of expertise, DCC's WD480 Chain supports global high-volume projects with proven consistency.
Application Scenarios of DCC WD480 Chain
● Mining and Aggregates
Coal and ore drag conveyors in extraction facilities
● Cement and Minerals
Bulk clinker and raw material transport lines
● Power Generation
Ash and slag handling systems in plants
● Biomass and Waste
Large-scale biofuel or refuse drag conveyors
● Heavy Manufacturing
Oversized scrap and component conveyance setups
Certification and Standards of DCC WD480 Chain
DCC has obtained ISO 9001, API, and CE certifications. Each batch of WD480 Chain undergoes dimensional inspection, tensile testing, fatigue analysis, and corrosion tests, complying with DIN, ANSI, and ISO standards, with full traceability.
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Why choose DCC?
● Excellent Quality Assurance System
API and ISO 9001 certified, ensuring consistent quality for over 20 years in chain production.
● Efficient Service and Superior Cost-effectiveness
Collaboration with Changzhou University for digital design optimizes efficiency and reduces costs.
● International Service and Global Customer Support
Exports to 40+ countries, with 24-hour technical response.
● Innovation and Continuous Improvement
Annual investments in new materials and processes keep us at industry forefront.
● After-sales Service
WD480 Chain warranty up to 24 months, focusing on long-term partnerships.
FAQ
Q: How does WD480 differ from WD110 or similar chains?
A: WD480 features a wider 285.75mm inner section and higher strengths (up to 360KN) for heavier bulk loads, unlike narrower WD110 suited for lighter volumes.
Q: What loads can the tensile strength support safely?
A: Applying standard safety factors, WDH480 handles extensive continuous loads in drag systems; WDR480 fits moderate heavy applications.
Q: What lubrication intervals apply to WD480?
A: Enhanced coatings permit longer intervals than basic chains, varying by usage environment.
